FREE HAT PATTERN

The splice hat

Keep cool and make a statement with this wide-brimmed hat. Fun, functional, and your new summer go-to.

Stay shielded from the sun in the most stylish way with our latest free pattern: The Splice Hat.

This sun hat design is quick and enjoyable to sew, and works beautifully in many fabric types.

Whether you're a confident beginner looking to build up your skills, or just looking for a refreshing pattern in between bigger makes, the Splice Hat is a satisfying project with a big impact.

The Splice Hat is a wide-brimmed sun hat with modern lines designed for balmy days. Inspired by the classic fisherman hat, it features a cord threaded through the side seams, keeping the hat secure while adding a playful detail.

The open back detail and topstitched panels bring a utilitarian edge to this functional summer accessory.

Skill level: Confident beginner

Pattern info

Included
  • PDF pattern in A4, A3 and US letter formats.
    For more information on how to print our PDF patterns, visit our FAQ page.
  • Instruction booklet with illustrations
Skill level

Confident beginner

Materials

We recommend using a mid-weight woven fabric with a structured hand feel to maintain the shape of the hat. 

If your fabric is too soft or floppy, you will need to add a stable fusible interfacing. Don’t hesitate to test different fusing options to find what works best for your chosen fabric.

If you decide to use interfacing, your hat will require a lining. Instructions for both the unlined and lined versions are included in this pattern.

  • 40cm of main fabric
  • 20cm of lining (lined version)
  • 20cm of stable fusing (lined version)
  • 1.5m of cord
  • 1 spool of sewing thread
  • 4 additional spools of thread if using an overlocker
  • 1 spool of topstitching thread (optional)
Tools
  • Sewing machine
  • Iron
  • Scissors
  • Pins

Optional (unlined version):

  • Overlocker. Alternatively, you can use the zigzag stitch on your regular sewing machine

Splice Hat Fabrics

Olive leopard cotton canvas

Olive leopard cotton canvas

Floral fil coupé jacquard

Floral fil coupé jacquard

Lemon nylon faille

Lemon nylon faille

Light recycled denim

Light recycled denim

Follow along the sewing tutorial here: